Architectural
Custom Door Frame Aluminium Window Frame Profile Mold Design and Fabrication
- Alloy: 6063-T5 / 6063-T6 Structural
- Thermal Break: Polyamide PA66 GF25
- In-House Tooling & Mold Prototyping
Manufactured from primary architectural and structural grade alloys (6063-T5, 6061-T6, 6005A) with multi-axis CNC milling, automated corner crimping, and advanced surface finishes.
Overcoming the pitfalls of dimensional creep, alloy impurity, and micro-cracking through vertically integrated metallurgical extrusion, CNC machining, and automated finish lines.
We melt and homogenize strictly 99.7% A00 virgin aluminium ingots. Each extrusion batch undergoes optical emission spectrometry (OES) testing to guarantee ASTM B221 and EN 755 compliance. Our CAD/CAM mold facility builds complex die geometry with up to 1200T–7500T direct press capability, maintaining ultra-thin wall uniformity down to 0.8mm.
Moving beyond raw mill profiles, our factory deploys 4-axis and 5-axis machining centers (lengths up to 6.5 meters) for high-speed drilling, tapping, slotting, precision angle mitering, and robotized structural welding. We hold true positional tolerances within ±0.02mm, eliminating on-site re-drilling and manual modifications for overseas assembly lines.
Offering Qualicoat Class 2 certified electrostatic powder coatings, PVDF triple-coat fluoropolymer for extreme maritime environments (AAMA 2605 compliant), hard-coat architectural anodizing (up to 25μm thickness), and micro-textured mechanical brushed treatments. Zero chromate chemical pre-treatment adheres to the strictest RoHS and REACH environmental guidelines.
Every fabricated run undergoes rigorous four-stage quality assurance: incoming ingot spectral verification, in-line ultrasonic defect detection, Zeiss 3D Coordinate Measuring Machine (CMM) inspection, and trial pre-assembly of complete frames. Complete documentation, including 3.1 Material Test Reports (MTR) and mill certificates, ships with every bill of lading.
Exporting custom structural components demands fail-safe shipping protection. Each aluminium sub-assembly is wrapped in 80μm anti-UV protective PE film, cushioned with high-density EPE pearl corner guards, and nestled into moisture-barrier IPPC heat-treated solid fumigated plywood crates, tagged with QR codes matching master BIM schedules.
Our dedicated bilingual engineering team supports EPC contractors, industrial equipment builders, and façade consultants directly. From FEA wind-deflection simulation and thermal bridge optimization to CAD/CAM shop submittals and reverse-engineering from physical samples, we eliminate communication friction across global time zones.
Select the optimal alloy composition and mechanical characteristics engineered to your specific application requirements.
| Alloy & Temper | Tensile Strength (Rm MPa) | Yield Strength (Rp0.2 MPa) | Machinability / Weldability | Primary Industrial Applications |
|---|---|---|---|---|
| 6063-T5 / T6 Architectural | 160 – 240 MPa | 110 – 190 MPa | Excellent Extrudability; Superb Anodizing Response | Window/Door Profiles, Modular Furniture, LED Display & Light Boxes |
| 6061-T6 Structural | 290 – 310 MPa | 240 – 260 MPa | High Structural Strength; Superior CNC Chip Evacuation | Large Automation Workbenches, Machinery Bases, Precision Robot Frames |
| 6005A-T6 Transit Grade | 270 – 290 MPa | 225 – 245 MPa | Superior Bending Fatigue; High Impact Absorption | Heavy Cable Trays, Railway Carriage Profiles, Energy Infrastructure |
| 5052-H32 Marine Sheet | 210 – 260 MPa | 130 – 180 MPa | Non-Heat-Treatable; Exceptional Salt-Mist Resistance | Welded Enclosures, Outdoor Sheet Metal Frames, Highway License Plates |
How global decarbonization mandates, smart factory automation, and supply chain digitalization are reshaping B2B aluminium sourcing.
With CBAM (Carbon Border Adjustment Mechanism) implementation across Europe and LEED v4.1 requirements worldwide, Tier-1 buyers demand certified Green Aluminium extruded with hydro-powered electricity or certified post-consumer scrap content (>75%). Factories operating with low Scope 1 & 2 emissions provide lower landed tariff exposure.
Traditional multi-piece welded assemblies are being phased out in favor of oversized wide-bed single-pass extrusions. Using 5500T+ presses, our factory integrates screw bosses, snap joints, thermal break slots, and cable channels directly into one single profile—slashing downstream labor hours by over 40%.
Modern B2B procurement eliminates 2D PDF friction. Progressive factories accept 3D STEP, IFC, and Revit files directly into CAM manufacturing pipelines. Real-time digital twins provide real-time dimensional verification, automated toolpath generation, and precise weight calculations before raw billet preheating.
A rigorous, systematic path from preliminary CAD design to on-site assembly, engineered for complete accountability.
Our structural team reviews your 2D/3D models for extrusion wall thickness, draft angles, alloy temper, and mechanical stress concentrations.
Custom extrusion dies are wire-EDM cut and nitrogen treated. Sample extrusion profiles are delivered within 10-15 business days for approval.
High-speed automated direct extrusion presses extrude profiles with water-mist quench or air blast, monitored by infrared pyrometers.
Precision multi-spindle machining centers execute compound miter sawing, punching, countersinking, drilling, and mechanical threading.
Fully automated vertical and horizontal lines apply Qualicoat powder, multi-tank anodizing, or fluoropolymer PVDF to exact micrometer depths.
Complete frame pre-assembly tests verify hardware clearances. Units are barcoded and palletized in heavy fumigated export crates.
Critical metallurgical, logistics, and pricing considerations answered by senior production directors.
Custom extrusion tooling in our facility typically ranges between $800 and $2,800 depending on circle diameter (CCD) and hollow complexity. Die production and physical sample extrusion typically require 10 to 14 calendar days. Tooling charges are fully refunded upon reaching agreed cumulative tonnage thresholds.
We apply in-line automated tension stretching immediately following extrusion runout tables, maintaining straightness within 0.5mm per meter (exceeding standard EN 12020-2). For CNC milled extrusions, stress-relief heat treatment is applied prior to final machining to prevent post-machining warping.
Each container is accompanied by a comprehensive Quality Dossier: EN 10204 3.1 chemical composition analysis, tensile/yield yield reports, anodizing or powder coating thickness micrometer logs, cross-hatch adhesion results, and CMM dimension verification sign-offs from our Chief Quality Officer.
Yes. We operate as a complete turnkey system supplier. In addition to precision cut and machined frame profiles, we engineer and supply corner connection keys (die-cast aluminium or zinc), EPDM sealing gaskets, stainless steel 304/316 fastening hardware, and thermal barrier strips integrated into pre-assembled sets.
Submit your CAD drawings, opening schedules, or extrusion sample specifications. Our application engineering team will provide a comprehensive DFM review, mold feasibility analysis, and cost matrix within 24 hours.
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